Effect of Tilt Angle and Plunge Depth of Welding Tool on Friction Stir Lap Welding of Steel Sheet and Aluminum Alloy Sheet

Analysis and Comparison of Friction Stir Welding and Laser Assisted Friction Stir Welding of Aluminum Alloy

Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFS...

Multi-Track Friction Stir Lap Welding of 2024 Aluminum Alloy: Processing, Microstructure and Mechanical Properties

Friction stir lap welding (FSLW) raises the possibility of fabricating high-performance aluminum components at low cost and high efficiency. In this study, we mainly applied FSLW to fabricate multi-track 2024 aluminum alloy without using tool tilt angle, which is important for obtaining defect-free joint but significantly increases equipment cost. Firstly, systematic single-track FSLW experimen...

On the Characteristics of Friction Stir Welding Lap Joint of Magnesium and Aluminum

Lap joints of commercially pure magnesium plates to aluminium plates (Magnesium plate on the top, and Aluminium plate, grade 1100, on the bottom side) were conducted by friction stir welding using various traveling and rotation speeds of the tool to investigate the effects of the welding parameters on the joint characteristics and strength. Defect-free lap joints were obtained in the welding tr...

Effect of Welding Speed on Defect Features and Mechanical Performance of Friction Stir Lap Welded 7B04 Aluminum Alloy

Friction stir lap welding of 7B04 aluminum alloy was conducted in the present paper, and the effect of welding speed on the defect features and mechanical performance of lap joints was investigated. The results indicate that the hook defect at the advancing side (AS) can reduce the effective thickness of the top sheet, and the sheet thinning level is gradually lowered by increasing the welding ...

Composite Aluminum-Copper Sheet Material by Friction Stir Welding and Cold Rolling